Showing posts with label woodworking. Show all posts
Showing posts with label woodworking. Show all posts

Thursday, May 6, 2021

Stitching Wood With Copper Wire


Stitching Wood With Copper Wire

For those who see beauty in imperfection, wood stitching is an appealing art form.  When I recently found a cracked tabletop, my first inclination was to replace it with something less damaged.  However, as I further considered the nature of this wood piece, I realized it was the crack that gave the table its real character.  

As Leonard Cohen expressed in his song "Anthem," forget your perfect offering, there is a crack, a crack in everything.  So, I thought, why not highlight rather than hide the flaw?  The flaw is the offering... is the song.

I had never attempted to stitch wood with copper wire before today, but I've been wanting to try this technique.  I am learning through trial and error what works.  I'll share my process here and a few tips.

First, I didn't care for the glossy wood finish, or the cheap look of the table itself.  Sanding alone did not fix that.  Torching everything took care of it.  It's a method known as Shou Sugi Ban.  Fire is a sure way of taking something lacking a wow factor and making it instantly memorable.

drilling holes in wood


drilling holes in wood

After charring the tabletop, I drilled holes in preparation for the wire stitching.  Using my butane torch, I burned the wood inside and around the holes (so the raw wood wouldn't show).

flattening copper wire

Using a steel block and hammer, I flattened the copper wire.  The copper looks better when it lies flush with the wood surface.

lacing pattern for stitching wood with copper wire

Now, I am experimenting with lacing patterns.  The trick, it seems, is to double back and bring two stitches up through a single hole.  I have discovered that the wire has to be carefully handled after being pounded flat.  A few pieces of wire have snapped in half when I started stitching the wood.  Lesson learned.  (And I have gone back and sanded down the indentations left by the drill around the holes pictured above.)

I am intrigued, so far, with my project.  The uniqueness of what is being created from something others might consider broken is what draws me to this work in progress.  This table is reminding me that there is beauty to be found in brokenness.  The crack is where the light gets in.

Stay tuned for the part two final reveal.  I can't wait to see it myself, as these kinds of projects tend to take on a life of their own.  I never know ahead of time just where the wood and other elements will lead me.  It's the adventure of it all that keeps me coming back for more.





Note: The author may receive a commission from purchases made using links found in this article. “As an Amazon Associate, Ebay (EPN) and/or Esty (Awin) Affiliate, I (we) earn from qualifying purchases.”


Thursday, March 21, 2019

DIY Pallet Book Nook

decorative wall and window seat
Pallet Wood Feature Wall and Window Seat
When I purchased my current country home, many of the features that most appealed to me were the quirky, whimsical touches that made it so unlike all of the other cookie-cutter properties.  After moving in, though, I discovered a few things that were just a little too different for my taste.  Still, in renovating those oddities, I wanted to remain true to what had drawn me to this house in the first place: the use of character wood (weathered wood that captures your imagination).

In today's post, I am sharing part one of a two-part series focused on creating a DIY pallet book nook from a previously unused space in my upstairs bedroom.  We will start with the woodworking elements of the project and then finish with handcrafted decorating touches (a homemade cushion, pillows, rug, and other decor to cozy up the space).

Because I have poured so much of myself into my master bedroom renovations, it has become my favorite room in the entire house.  One last improvement remained to make this space visually and functionally cohesive.  There was a funky "hallway" in the room that housed my exercise bike (because it didn't lend itself to much else).  The thing that really bugged me about that long, narrow space was a weird, uneven application of drywall.  I couldn't knock that wall down because it housed my closet and was most likely structural (helping support the roof).  And, hanging, mudding, texturizing, and painting new sheetrock just wasn't on my bucket list.  Been there, done that.  Not my idea of a good time.  So, what to do?

drywall before finishing
Funky Drywall Before Renovation
Recycled pallets are the answer to most of the truly pressing needs in my world.  Seriously.  Pallet wood can right most wrongs.  It just requires a little—well, okay, a lot—of elbow grease.  I'm good with that.  The finished product has always proven worth it.  We'll just skip over the less than scintillating details of finding, hauling, deconstructing (pulling a massive number of ornery nails), and refinishing (cutting, sizing, planing, and sanding) a tall pile of pallets.  On to step eight.

marking the drywall
Tape Marks Studs Where Planks Will Be Nailed
With the feature wall pallet planks ready for installation, I prepped the wall by finding and marking the studs.

adding wall strips
Leveling Wall Sections With Lath
Next, I applied thin strips of wood lath to level the two sections of drywall, which will provide a more solid backing when nailing in the pallet planks.  The wainscoting pictured above consists of three framed pieces of corrugated metal topped by a chair rail.  It provides a nice contrasting texture, as well as adding a reflective surface to lighten up the space.

pallet wood on walls
Oh the Tales This Wall Could Tell
When I nailed in the rows of pallet wood, I decided to alternate different widths and colors.  I left all of the wood in its natural state, as the original saw blade marks, nail holes, knots, and checking is what adds personality.  As I started working on this step, I got the inspiration to separate rows of planks with horizontally placed strips of recycled lath removed from inside the plaster walls of an old ranch house.  The definition of the chiseled edges of lath created an effect similar to the chinking seen between bricks.  Really, though, it is the history of that lath, and the story it tells, that adds so much value and interest to the feature wall.

wood pallet window seat
Rustic Pallet Window Seat 
No book nook would be complete without a window seat.  Again, I used rustic pallet parts, purposely choosing planks with nail streaks, and then trimming the bench with pallet skids.  Where there was fresh wood from making the cuts, I applied chalkboard spray paint, and then sanded off most of it to blend the color with that of the naturally weathered surfaces.

feed and seed sign
Books Feed and Seed the Mind
Above the window, I created a decorative king post truss trim that matches the actual support truss on the front of my house.  I like the way it ties everything together.  While working on this truss, I happened to find the metal  Feed & Seed sign at Tractor Supply Co.  It seemed like the perfect message for my new space, as books certainly do feed and seed our minds.  When I got home with the sign, I was amazed that it fit exactly in place between the truss and the window.  That never happens.  I knew then that it was meant to be.

finished book nook window seat
My Nook is Ready for Accessorizing
With the construction work done, I am now in the process of accessorizing my new nook.  I have selected fabrics and will soon start sewing the window seat cushion and pillows.  Stay tuned for part two of this DIY series when I post the final reveal.  So, what do you think?  Could you see yourself curled up with a book in this sunny space?













Note: The author may receive a commission from purchases made using links found in this article. “As an Amazon Associate, Ebay (EPN) and/or Esty (Awin) Affiliate, I (we) earn from qualifying purchases.”


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